Grace 5 - Extreme Makeover
Posted: Fri Apr 22, 2005 4:50 pm
This is the fifth installment in an ongoing photo essay detailing the history of Prakash's bus Grace.
The previous installments are:
The Early Years
Room Addition
Repaint then Road Trip
The Great Highway 1 Housetruck Race
<hr>
The next time I saw Grace was the next time I visited Santa Cruz, April of 1988. The bus was in the final stages of a more-or-less complete remodel and restoration.
Like most projects, this one started out small, a repair to some weathered roofing which was last attended to in 1979. Removing a small portion of the plywood underlayment revealed dry rot, which when probed, seemed to have no end. It soon became evident that it was time to completely remove the roofing, underlayment and anything under it that was also damaged.
This ended up becoming a whole-bus rebuild, partially because of the water damage, but because when enough of the top of the bus was going to be deconstructed, it made sense to do some refinishing as well.
The roof itself was resheathed in plywood and an impervious covering of galvanized steel was applied. No more leaky composition roll roofing.
The sides of the upper story were similarly rebuilt with steel siding over wood. This required that the bus be repainted. Since Prakash was living in a stable situation with adequate storage, he decided to repaint the entire bus. Of course, no sense doing that unless the body work was completed, etc. The snowballing project from hell.
Anyhow, I came upon the bus after the roof, body work and painting, but before the interior was completed. Instead of house paint applied with a brush and roller, Prakash used high-grade automotive lacquer. This paint was unforgiving in showing any defects in the body work or paint preparation, so the entire bus was completely stripped down to bare metal, sanded and primered, masked and then painstakingly color matched. The resulting showroom-quality finish was absolutely astounding to behold:
Photo 24:

Details of some of the architectural changes tomorrow...
The previous installments are:
The Early Years
Room Addition
Repaint then Road Trip
The Great Highway 1 Housetruck Race
<hr>
The next time I saw Grace was the next time I visited Santa Cruz, April of 1988. The bus was in the final stages of a more-or-less complete remodel and restoration.
Like most projects, this one started out small, a repair to some weathered roofing which was last attended to in 1979. Removing a small portion of the plywood underlayment revealed dry rot, which when probed, seemed to have no end. It soon became evident that it was time to completely remove the roofing, underlayment and anything under it that was also damaged.
This ended up becoming a whole-bus rebuild, partially because of the water damage, but because when enough of the top of the bus was going to be deconstructed, it made sense to do some refinishing as well.
The roof itself was resheathed in plywood and an impervious covering of galvanized steel was applied. No more leaky composition roll roofing.
The sides of the upper story were similarly rebuilt with steel siding over wood. This required that the bus be repainted. Since Prakash was living in a stable situation with adequate storage, he decided to repaint the entire bus. Of course, no sense doing that unless the body work was completed, etc. The snowballing project from hell.
Anyhow, I came upon the bus after the roof, body work and painting, but before the interior was completed. Instead of house paint applied with a brush and roller, Prakash used high-grade automotive lacquer. This paint was unforgiving in showing any defects in the body work or paint preparation, so the entire bus was completely stripped down to bare metal, sanded and primered, masked and then painstakingly color matched. The resulting showroom-quality finish was absolutely astounding to behold:
Photo 24:

Details of some of the architectural changes tomorrow...